Komatsu Twister and Rasor Fine Plasma Cutting Machines
Twister Fine Plasma  |  TFP3051  |  TFPL Series  |  Rasor  |  Consumables March 24, 2009
Refurbished Machines, Order Consumables, PSPs, Quality Program, Software, Controller Upgrades
Welcome Jim Benjamin, Sales Engineer
Komatsu, Rolling Meadows IL In March, the Cutting Technologies Division (CTD) of Komatsu America Industries added Jim Benjamin as a Sales Engineer. Jim, a 2001 graduate of Ohio State University with a Bachelor's degree in Welding Engineering, came to Komatsu from Panasonic where he was an Account Manager for 2.5 years, responsible for IL, MO, KS, OK, TX, NM and AZ territory. He started at Panasonic as an Applications Engineer for the Welding and Robotics Group. After 4 years he became a Sales Engineer for 6 months to get accustomed to sales activities. During that time he manned a robotic welding demo trailer project which took me coast to coast performing demos at customer and distributor sites, while revamping Panasonic's sales quotation format and the robotic applications lab presentation. At Komatsu, he has had hands on training in all aspects of the operation of the TFP3051 Mark IIIα. Jim is at the Rolling Meadows IL headquarters of Komatsu America Industries, where he will be focusing on the Twister product line and developing new distribution channels and partnerships.
FFJournal Feb. 2009Articles in Industry Publications
Changing Strategies,
Cutting steel plate faster than laser or waterjet

FFJournal, February 2009, Summary
TFP3051 5 x 10 ft. 150 Amp Fine Plasma cutting machine added to complement existing laser and water jet machines at Laser Fabrication & Machine Co. in Wellington AL.


Photo Galleries
Sightseeing in Japan, November 2008Training at KIC in Japan, November 2008South Africa Wildlife, September 2008
Fine Plasma Consumables
Consumables

Call Kathleen
781-782-0505 x164
FAX 781-782-0507

Order Online
e-mail
Refurbished Rasors

Rasor KCR-0951 Factory Rebuilt and Recertified
Rasor Quality Program

1/4 in. Refurb. Rasor KCR-0951 Part Sample
TFP3062 6x12 Added to Twister Product Line
Twister - Fanuc 0i-MC CNC New to the Komatsu Twister product line is the TFP3062. This 6 ft. by 12 ft. machine is similar in design to the new TFP3051 Mark IIIα 5 ft. by 10 ft. machine, and provides a compact solution when larger table size is needed, but the larger machines of the TFPL series would require too much space.
The Twister TFP3062 and TFP3051 Mark IIIα feature the new model Fanuc 0i-MC CNC, and rearranged gas setup for easier operation. TFP3062 6x12 150 Amp

The TFP3062 and TFP3051 feature Twister 30 kW (150 Amp) Fine Plasma torch that will cut Mild Steel up to 1" thick, Aluminum up to 5/8", and Stainless Steel up to 3/4". They also include the QuickSilver process that produces superior cutting speeds and edge quality when cutting Stainless Steel.
Rasor Controller
Upgrades


Computer, control board, touch screen, software

For models:

KCR-126xx
KCR-128xx
KCR-12510
Hybrid Plasma and Laser, THB Series
Twister THB6082 The Twister Hybrid THB6082 has both a 300 amp (60kw) fine plasma torch, and a 3.2 kw laser on the same 8 by 20 ft. table. It is capable of alternating plasma and laser cutting on the same part. This allows you to take advantage of the best of both cutting methods on one table without additional setup.

The laser enables the machine to cut thinner material, and cut smaller more accurate holes in plasma cut parts.

For many applications, high definition, Fine Plasma cutting is all you need. Click here to see why Twister Fine Plasma may be all you need, or may compliment your existing laser machine. If you really need laser, then consider the Komatsu Twister THB Hybid Plasma and Laser Cutting Machine.
Twister TFPL6014 - 10 x 50 300 Amp Invest in Capital Equipment
Now is the time to buy a new Komatsu Twister fine plasma cutting machine. Give us a call so we can explain how replacing your existing machine can quickly start saving you money and time. If your old machine is a Rasor 5x10 or 4x8 excellent trade-in terms are available too. Larger machines in the TFPL Series are also available. The photo on the left is a 10 ft. by 50 ft. extended length TFPL machine. Extended lengths up to 100 ft. are available. For the ultimate machine, there is the Tandem TFPV6084 with bevel cutting torch. This has two 300 Amp torches on an extended length 8 ft. x 100 ft. table. This Tandem machine is capable of cutting two smaller plates independantly or cutting parts up to 25m (82 feet) if needed. Also consider the Twister THB Hybrid Plasma and Laser machine, capable of both plasma and laser cutting on the same part.
TFPV Bevel Cut Sample 0.5 in. Twister Fine Plasma
Komatsu's Twister Fine Plasma products represent the latest technology in plasma cutting of metals that started with the first line of Fine Plasma cutting machines in 1989. In the 1990's through today the Komatsu Fine Plasma technology has been the backbone of the Rasor Series of Fine Plasma Cutting Machines recognized for the high quality precision cutting and outstanding service and support. The Twister Series continues this tradition, adding more power and patented technology enhancements that produce superior cut surface finishes to laser at a fraction of the initial cost, production time, and production cost. The Twister Series is available to expand your production capacity and to start saving now!

Komatsu Fine Plasma power supplies, torches, and cutting machines are designed and built by Komatsu Industries Corporation (KIC).
KIC Coprorate Profile PDF File (1.61Mb) KIC Overview and History PDF File (313Kb)
In the US KIC Presses are sold and serviced by Komatsu America Industries, Press Technology Division.
TFP3051 5x10 30 kW TFP3051 30 kW 5 x 10 ft.
The TFP3051 features a 5 ft. by 10 ft. cutting surface and the Twister 30 kW (150 Amp) Fine Plasma torch. It will cut Mild Steel up to 1" thick, Aluminum up to 5/8", and Stainless Steel up to 3/4". It includes the QuickSilver process that produces superior cutting speeds and edge quality when cutting Stainless Steel. Cutting speeds are improved and dross is reduced due to the high power plasma unit and high speed Twister gas. Pierce times are reduced due to incorporating automatic gas change during the touch sensor cycle. Cut quality is improved by control of main gas flow and arc mode based on hole size. Spraying anti-spatter directly through the torch improves hole cut quality and consumables life. The push-pull zoned exhaust system greatly reduces fumes while cutting. A mechanical spatter splash shield is activated during piercing.

The February 2007 issue of FFJournal has an article titled "Winds of Change, A new kind of twister hits Hickey Metal Fabrication". This article describes Hickey Metal Fabrication's experience with the Twister TFP3051

Order the TFP3051 with the High Body Factory Installed Option to increase the Z-Axis stroke from 5 in. to about 12 in. This allows cutting of square pipe and other structural members without decreasing accuracy when cutting sheet metal and plate.
TFPL Series 30 and 60 kW, 8 or 10 ft. by 20 or 40 ft.
TFPL6082 8x20 60 kW The TFPL Series features larger table sizes, and all of the cutting technology enhancements described above with the TFP3051. Tables are available in 8 or 10 ft. widths and 20 or 40 ft. lengths. Choose either the 30 kW (150 Amp) or 60 kW (300 Amp) Twister Fine Plasma Unit and Torch. The 60 kW Fine Plasma includes the cutting capabilities of the 30 kW, but extends the maximum cutting capacity for Mild Steel to 1.5" by using the higher plasma power unit and larger nozzle sizes. A light curtain and tape emergency stop are included for safety. Ultra-solid carriage, and linear guides achieve high quality, precision cutting. Extended length machines are available in 1 meter increments up to around 100 feet. See some extended length TFPL Machines installed in China...
The TFPV Series features a bevel cutting 60 kW torch that can be used to accurately and efficiently cut welding grooves. A CCD Camera is used in second cut positioning to compensate for piece movement after the first cut.
Rebuilt Rasor 5x10 with 90 Amp G990 Fine Plasma Refurbished Rasors

Not ready for a new Twister machine? We now have Rebuilt and Recertified Rasor cutting machines that are available for immediate delivery.

The KCR-0448 has a 4 x 8 ft. table with 40 Amp G940 Fine Plasma.

The KCR-0951 has a 5 x 10 ft. table with 90 Amp G990 Fine Plasma. It can also be reconfigured with 120 Amp G9120 Fine Plasma if desired.

See an example of a KCR-0951 being rebuilt from start to finish...

Factory Rebuilt 40 and 90 Amp Fine Plasma Power Units are available.

For a 5 x 10 ft. table with more power consider a new TFP3051 or the 6 x 12 ft. TFP3062 with 150 Amp Fine Plasma. One is ready for delivery to your shop now! Both new Twisters and Refurbished machines can be delivered with the Twister and Rasor Server software for Windows. So you can upgrade your software and get the new machine at the same time!
1/4 in. Part Cut on Refurbished Rasor 5x10 Rasor Quality Program
We want your Rasor to economically produce the best quality parts. We offer Preventative Maintenance Programs (PSPs), Mechanical Overhaul Services, and Operator Training Programs. Call for details on how we can improve your machine's performance.

Planned Service Programs: We offer 3 one year programs to fit within your budget. Benefits are decreased down time, better part quality, and they may save you money on service, parts, and consumables.

Mechanical Overhaul Service: Save time and money by giving your Rasor a much needed overhaul. Doing an overhaul now can save you money compared with service calls to fix things later. Save time and money on the parts you cut by getting optimum cut quality and reducing secondary operations. Save money on consumable parts by reducing cut time, recuts, and premature electrode and nozzle failure. Make your old Rasor machine cut like new again. Let us overhaul your X, Y, and Z Axis. Services include new racks and pinions, rails and bearings, belts and much more.

Operator Training: A well trained operator can make a big difference in terms of production time, down time, part quality, and consumable cost.
Spare Parts, PSPs
Keep your current Rasor in top running condition with our
Planned Service Programs. Three different plans are available to fit in with your budget. A well maintained machine can save you money on consumable parts, improve the quality of the parts you cut, and reduce cost and time per part by increasing cut speed and reducing secondary operations. As well as scheduled maintenance on site, you also get a 10 % discount on repair parts.

Consumable and Spare Parts are available for all Twister, Rasor, and KPCL machines. Order by phone, FAX, or online! Call Kathleen to place your order or request your login ID and password.
Rasor Nest Software Rasor Server Software
Upgrade now to the Rasor Server for Windows software. Several different packages are available including various combinations of Rasor Server, Rasor Nest, PathMaster, and SofTool 3D Multi-Part Fabrication Library. Demos are available for download. Call for the login id and password.

Both new Twisters and Refurbished machines can be delivered with the Twister and Rasor Server software for Windows. So you can upgrade your software and get the new machine at the same time!
Twister Power
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